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We propose a multi-stage calibration method for increasing the overall accuracy of a large-scale structured light system by leveraging the conventional stereo calibration approach using a pinhole model. We first calibrate the intrinsic parameters at a near distance and then the extrinsic parameters with a low-cost large-calibration target at the designed measurement distance. Finally, we estimate pixel-wise errors from standard stereo 3D reconstructions and determine the pixel-wise phase-to-coordinate relationships using low-order polynomials. The calibrated pixel-wise polynomial functions can be used for 3D reconstruction for a given pixel phase value. We experimentally demonstrated that our proposed method achieves high accuracy for a large volume: sub-millimeter within 1200(H) × 800 (V) × 1000(D) mm3.more » « less
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Marrugo, Andres_G; Gao, Feng; Zhang, Song (, Journal of the Optical Society of America A)This paper reviews recent developments of non-contact three-dimensional (3D) surface metrology using an active structured optical probe. We focus primarily on those active non-contact 3D surface measurement techniques that could be applicable to the manufacturing industry. We discuss principles of each technology, and its advantageous characteristics as well as limitations. Towards the end, we discuss our perspectives on the current technological challenges in designing and implementing these methods in practical applications.more » « less
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